Case study
Energy & manufacturing
Machine-level energy consumption tracking
Illustrative pilot scenario for industrial energy monitoring. Savings estimates depend on site baseline and are not guaranteed outcomes.
Photo by benjamin lehman on Unsplash
Situation
A production facility sees rising energy costs but only has site-level metering. Management cannot identify which machines drive peak demand, overnight idle load, or shift-to-shift waste.
Task
Instrument selected machines to expose load patterns, quantify idle consumption, and produce an asset-level optimization roadmap.
Action
- Installed per-machine energy monitoring on highest-consumption assets
- Logged usage across shifts, weekends, and idle periods
- Built operational reports comparing actual vs expected run profiles
- Identified specific machines with abnormal overnight load for process review
Result
- Energy waste linked to specific assets instead of aggregate bills
- Maintenance and production can investigate machines with abnormal load profiles
- Data supports capital decisions on replacement or schedule changes
10–20% on pilot assets
Identified savings potential
Under 12 months
Payback target
8 machines
Pilot scope
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